Drum Filling Station
System
"SUZUKI" designed the drum filling stations by selecting the global instrumentation having the best performance edge in the industries. Filling applications are Designed as per Client specifications. Our primary objective during any design of equipment is Human safety, performance efficiency and ease of maintenance.
Filling System Features
- Easy Human Interface for Operations and Touch Functionality.
- Design for Top filling (Non-foaming), Micro Dip filling (Partial Foaming), Semi Dip filling (Semi foaming), Full Dip filling (High foaming).
- System designed for more than 300 Step filling control action.
- Adjustable height just by per selection of the drum.
- Selecting the Media of flow (Ex. Electrical Motor, AOD or Gravity) filling and its control prophesy.
- Pneumatic Drip collection tray. (Optional Mechanical Drip collection on request)
- Wetted part SS304, SS316. SS316L With PTFE Seals.
- Type of Filling (Small Carboy to IBC Filling Station.)
Intelligent Controller Features
- Intelligent Cortex A8 800Mhz CPU module with inbuilt 512 MB Ram.
- Touch Functionality with 65,536 colors.
- One touch Data transfer to selectable CSV, XLS format.
- Inbuilt 24 Bit Sharp ADC module with auto Linearity correction and fast response (50 ms)
- Programmable Recipe’s With software data recording features as per user defined.
- Inbuilt Self Diagnostic features, Alarm’s & Log’s recording.
OPTIONAL
- Atex Approved HMI module's.
- Analog Valve controls for gravimetric filling.
- Gravity Conveyors, Motorized Conveyors, Nitrogen blanketing.
- IP68, Perylene coated, AtexApproved loadcell's.
- Earth leakage interrupt.
- SS 316, SS 316L, Poly propylene, Teflon designed nozzle's.
- Equipment Body Cover SS-304, SS-316.
NOTE: System can be customized as per the client process requirement.
Filling Type's
- Top Filling (Non Foaming)
- Semi Dip filling (Semi Foaming)
- Micro Dip Filling (Partial Foaming)
- Full Dip Filling (High Foaming)
| Selection Table | Distance Between Scale & Heat Source | |||
|---|---|---|---|---|
| Model | Capacity | Least Count | Temperature | Safe Distance |
| SUC-1 HH | 1000 Kg | 0.2 / 0.5 Kg | 1000 Degree Celsius | 1200 mm |
| SUC-2 HH | 2000 Kg | 0.2 / 0.5 Kg | 12000 Degree Celsius | 1500 mm |
| SUC-5 HH | 3000 / 5000 Kg | 0.1 Kg | 14000 Degree Celsius | 1800 mm |
| SUC-10 HH | 10000 Kg | 1.0 / 2.0 Kg | 16000 Degree Celsius | 2000 mm |
| SUC-15 HH | 15000 Kg | 2.0 / 5.0 Kg | ||
| SUC-20 HH | 20000 Kg | 5.0/10.0 Kg | ||
| SUC-30 HH | 30000 Kg | 10.0 Kg | ||
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